Hybrid process modelling

Engineer the distribution.

Engineer the distribution.

Engineer the distribution.

Hit the spec.

Hit the spec.

Hit the spec.

Properties of particulate products are set by their size, shape and composition distribution. We build hybrid models for your particle synthesis process so you can control that distribution — and reach your specifications with fewer experiments.

PRTCL is a spin-off from FAU Erlangen-Nürnberg, bringing over 30 years of research expertise in the targeted design of (nano)particulate products to industrial applications.

Properties of particulate products are set by their size, shape and composition distribution. We build hybrid models for your particle synthesis process so you can control that distribution — and reach your specifications with fewer experiments.

PRTCL is a spin-off from FAU Erlangen-Nürnberg, bringing over 30 years of research expertise in the targeted design of (nano)particulate products to industrial applications.

THE STATUS QUO

Today, designing particulate products means running experiments.
A lot of them.

Today, designing particulate products means running experiments.
A lot of them.

Today, designing particulate products means running experiments.
A lot of them.


Critical process insights often remain in the head of a few individuals.


Relationships between operating conditions and final product properties are complex and often difficult to interpret.

As a result, process design remains largely empirical, relying on intuition, experience, and trial and error.

This is the challenge we address.

Our approach

Physics where we have it, data where we don’t.

Physics where we have it, data where we don’t.

Physics where we have it, data where we don’t.

We combine first-principles models of particle formation with data-driven methods. Physics lowers data requirements while improving interpretability and extrapolation; the data-driven part keeps model complexity manageable and captures unknown effects.

Hybrid modeling

Hybrid models work on the small, imperfect datasets real production generates — not the mountains of clean data that pure machine learning demands.

Full distributions, not averages

We model full size, shape and composition distribution, because that — not a mean value — is what sets product properties.

Done for you

From particle technology to mathematical optimization, we provide more than 30 years of expertise so your team can focus on developing products — not modeling them.

Core OFFERS

Accelerating your innovation.

Accelerating your innovation.

Accelerating your innovation.

Three ways we help companies in particle design.

Digital Process Twins

Preserving process knowledge in hybrid digital twins combining first-principle models and industrial data.

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Digital Process Twins

Preserving process knowledge in hybrid digital twins combining first-principle models and industrial data.

explore

→

Product Insights

Revealing process-structure and structure-property relationships for optimal product performance.

explore

→

Product Insights

Revealing process-structure and structure-property relationships for optimal product performance.

explore

→

Targeted Design

Designing processes for targeted product properties by model based process optimization.

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→

Targeted Design

Designing processes for targeted product properties by model based process optimization.

explore

→

How an engagement works

From data to product insights.

From data to product insights.

From data to product insights.

01

Initial assessment

We evaluate if we can help and define the goals you want to achieve.

02

Data

We start from the runs, parameters and measurements you want to share.

03

Hybrid model

We establish a hybrid model for your specific synthesis, validated against your own data.

04

Insights

You gain clear process understanding and the parameters that put you on spec.

Track record

Proven on the hardest particles there are.

Proven on the hardest particles there are.

Proven on the hardest particles there are.

Our methods come out of seven years of research in the Collaborative Research Centre CRC 1411 at FAU Erlangen-Nürnberg, on some of the most demanding particle systems in existence: quantum dots, where colour is tuned by size down to the nanometer, and shape-controlled plasmonic metals.

Founders

Built by mathematicians and engineers.

Built by mathematicians and engineers.

Built by mathematicians and engineers.

Get in touch

Tell us about a process
you’d like to crack open.

Tell us about a process
you’d like to crack open.

Tell us about a process
you’d like to crack open.

One conversation is usually enough to see whether we can help. Let's explore what's possible.

team@prtcl.eu