CORE CAPABILITY

Targeted

Design

Designing processes for targeted product properties by model based process optimization.

Targeted Design – model-based optimization surface

CORE CAPABILITY

Targeted

Design

Designing processes for targeted product properties by model based process optimization.

Digital Process Twins – physical and digital reactors

CORE CAPABILITY

Targeted

Design

Designing processes for targeted product properties by model based process optimization.

Digital Process Twins – physical and digital reactors

USE CASE 01

From target color to particle design

Publication

What we did

We translated a desired transmission color into particle morphology and concentration using optical models and mathematical optimisation. Instead of screening formulations experimentally, we identified promising silver, gold and silica–gold core–shell designs first, then validated selected blueprints in synthesis.

Key Outcomes

01

Start from the specification. Convert a target color into particle size, shell thickness and concentration.

02

Reduce experimental screening. Focus synthesis work on model-ranked candidates instead of trial-and-error.

03

Make trade-offs visible. Compare prediction and experiment to identify robust designs and limits.

The model identifies particle geometries close to the blue target. Darker tiles indicate a lower predicted color difference at optimised concentration. Tiled representation derived from the published map; nonlinear colour scale. Based on Bleyer et al. (2025), Fig. 4b.

Material system

TARGET

PREDICTED

MEASURED

Ag particles

AU particles

Si@Au particles

Three predefined colors realised using silver particles, gold particles and silica–gold core–shell particles. Comparison between taget color, predicted color based on the physical model, and measured color of the optimized structure. Based on Bleyer et al. (2025), Fig. 4.

Publication

Predictive design of plasmonic color

Authors

Gudrun Bleyer, Andrian Uihlein, Umair Sultan, Maret Ickler, Ruri Yamashita, Lukas Pflug, Satoshi Watanabe, Nicolas Vogel

Journal

Journal of Colloid and Interface Science

Year

2025

DOI

10.1016/j.jcis.2025.137408

View publication →

USE CASE 01

From target color to particle design

Publication

What we did

We translated a desired transmission color into particle morphology and concentration using optical models and mathematical optimisation. Instead of screening formulations experimentally, we identified promising silver, gold and silica–gold core–shell designs first, then validated selected blueprints in synthesis.

Key Outcomes

01

Start from the specification. Convert a target color into particle size, shell thickness and concentration.

02

Reduce experimental screening. Focus synthesis work on model-ranked candidates instead of trial-and-error.

03

Make trade-offs visible. Compare prediction and experiment to identify robust designs and limits.

The model identifies particle geometries close to the blue target. Darker tiles indicate a lower predicted color difference at optimised concentration. Tiled representation derived from the published map; nonlinear colour scale. Based on Bleyer et al. (2025), Fig. 4b.

Material system

TARGET

PREDICTED

MEASURED

Ag particles

AU particles

Si@Au particles

Three predefined colors realised using silver particles, gold particles and silica–gold core–shell particles. Comparison between taget color, predicted color based on the physical model, and measured color of the optimized structure. Based on Bleyer et al. (2025), Fig. 4.

Publication

Predictive design of plasmonic color

Authors

Gudrun Bleyer, Andrian Uihlein, Umair Sultan, Maret Ickler, Ruri Yamashita, Lukas Pflug, Satoshi Watanabe, Nicolas Vogel

Journal

Journal of Colloid and Interface Science

Year

2025

DOI

10.1016/j.jcis.2025.137408

View publication →

USE CASE 01

From target color to particle design

Publication

What we did

We translated a desired transmission color into particle morphology and concentration using optical models and mathematical optimisation. Instead of screening formulations experimentally, we identified promising silver, gold and silica–gold core–shell designs first, then validated selected blueprints in synthesis.

Key Outcomes

01

Start from the specification. Convert a target color into particle size, shell thickness and concentration.

02

Reduce experimental screening. Focus synthesis work on model-ranked candidates instead of trial-and-error.

03

Make trade-offs visible. Compare prediction and experiment to identify robust designs and limits.

The model identifies particle geometries close to the blue target. Darker tiles indicate a lower predicted color difference at optimised concentration. Tiled representation derived from the published map; nonlinear colour scale. Based on Bleyer et al. (2025), Fig. 4b.

Material system

TARGET

PREDICTED

MEASURED

Ag particles

AU particles

Si@Au particles

Three predefined colors realised using silver particles, gold particles and silica–gold core–shell particles. Comparison between taget color, predicted color based on the physical model, and measured color of the optimized structure. Based on Bleyer et al. (2025), Fig. 4.

Publication

Predictive design of plasmonic color

Authors

Gudrun Bleyer, Andrian Uihlein, Umair Sultan, Maret Ickler, Ruri Yamashita, Lukas Pflug, Satoshi Watanabe, Nicolas Vogel

Journal

Journal of Colloid and Interface Science

Year

2025

DOI

10.1016/j.jcis.2025.137408

View publication →

USE CASE 02

From target particle size to optimized process control

Publication

What we did

We coupled reaction kinetics, nucleation and particle growth in a differentiable eMoM process model. The workflow optimizes the time-dependent precursor inflow so production can meet a prescribed mean particle size while narrowing the final size distribution. Equipment limits, dosing windows and smoothness constraints can be evaluated before a recipe reaches the plant.

Key Outcomes

01

Design the recipe backwards. Translate a target particle size and distribution width into a time-dependent dosing strategy.

02

Improve product consistency. Concentrate the particle-size distribution around the desired product specification.

03

Respect production constraints. Evaluate dosing limits, batch time and control smoothness before implementation.

USE CASE 02

From target particle size to optimized process control

Publication

What we did

We coupled reaction kinetics, nucleation and particle growth in a differentiable eMoM process model. The workflow optimizes the time-dependent precursor inflow so production can meet a prescribed mean particle size while narrowing the final size distribution. Equipment limits, dosing windows and smoothness constraints can be evaluated before a recipe reaches the plant.

Key Outcomes

01

Design the recipe backwards. Translate a target particle size and distribution width into a time-dependent dosing strategy.

02

Improve product consistency. Concentrate the particle-size distribution around the desired product specification.

03

Respect production constraints. Evaluate dosing limits, batch time and control smoothness before implementation.

USE CASE 02

From target particle size to optimized process control

Publication

What we did

We coupled reaction kinetics, nucleation and particle growth in a differentiable eMoM process model. The workflow optimizes the time-dependent precursor inflow so production can meet a prescribed mean particle size while narrowing the final size distribution. Equipment limits, dosing windows and smoothness constraints can be evaluated before a recipe reaches the plant.

Key Outcomes

01

Design the recipe backwards. Translate a target particle size and distribution width into a time-dependent dosing strategy.

02

Improve product consistency. Concentrate the particle-size distribution around the desired product specification.

03

Respect production constraints. Evaluate dosing limits, batch time and control smoothness before implementation.

Publication

Model based process optimization for nanoparticle precipitation

Authors

Andrea Gilch, Adeel Muneer, Jana Dienstbier, Lukas Pflug

Journal

Reaction Chemistry & Engineering, Vol. 11, p. 1108

Year

2026

DOI

10.1039/D5RE00333D

View publication →

Publication

Model based process optimization for nanoparticle precipitation

Authors

Andrea Gilch, Adeel Muneer, Jana Dienstbier, Lukas Pflug

Journal

Reaction Chemistry & Engineering, Vol. 11, p. 1108

Year

2026

DOI

10.1039/D5RE00333D

View publication →

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Bring us your process challenge.

Bring us your process challenge.